Variance compounds quickly
Small discrepancies at receiving become big issues downstream. Capture exceptions early so teams don’t fight surprises in production.
UsagesMatières premières
Matières premières
Gardez les matières exactes de la réception au stockage puis à la production avec des transferts clairs et des comptages répétables. Documentez ajustements et rapprochements pour réduire les écarts et éviter les surprises.
Keep production flowing with accurate, traceable raw materials: standardize receiving, storage, transfers to production, and reconciliation so variance doesn’t compound.
Découvrez IO en action
Pourquoi les opérations d’inventaire comptent pour Matières premières
Les matières premières passent par réception, stockage et production, et de petits écarts s’amplifient vite. Les opérations d’inventaire rendent les passations traçables, documentent les ajustements et standardisent les comptages—moins de surprises et d’arrêts de ligne.
Défis courants
La plupart commencent ici. IO réduit la dérive, améliore la précision et maintient une piste fiable.
Untracked handoffs to production
Material moves through storage, staging, and line-side. Record each handoff so availability stays accurate and shortages are explainable.
Slow reconciliation
When adjustments lack context, investigations drag on. Use reasons and consistent counting to shorten reconciliation cycles.
Comment IO soutient ce workflow
IO relie emplacements, historique des mouvements et contrôles—pour aller plus vite sans perdre la traçabilité.
- Visibilité par site et emplacement
- Historique des mouvements auditable
What to track for raw materials
• Materials by receiving, storage, staging, and line-side locations • Transfers between warehouses and production areas • Exceptions (damage, scrap, loss) with documented reasons • Cycle counts and reconciliation outcomes • Exports for planning, purchasing, and reviews
Workflow typique
01
Receive with exceptions
Record what arrived, where it went, and any exceptions so downstream records are trustworthy.
02
Transfer to production
Move material with clear destinations (staging, line-side) to keep counts aligned.
03
Count at cadence
Cycle count high-velocity areas to prevent variance from compounding.
04
Reconcile and improve
Document adjustments and export variance trends to tune process and reduce repeat issues.
Mappez IO à votre workflow
Décrivez votre processus actuel. Nous recommanderons la bonne configuration et le déploiement.
Controls & evidence
Require reasons and approvals for write-offs and sensitive adjustments. Preserve movement history so teams can explain shortages, scrap, and corrections during reviews.
Integrations & exports
Export material snapshots and movement summaries for planning, purchasing, and reporting. Integrate with ERP workflows to keep production and finance aligned.
FAQ
Can we track materials by staging and line-side locations?
Yes—model these as locations so transfers remain traceable end-to-end.
How do we handle scrap and exceptions?
Record exceptions with reasons and approvals so the history stays defensible.
Do we need to count everything at once?
No—cycle counts keep accuracy high without disruptive full shutdown counts.
Can teams reconcile variance quickly?
Yes—consistent movement history and reason codes shorten investigations.
Where should we start?
Start with receiving + key storage locations, then add transfers to production and cycle counts.